Custom Varsity Jackets, Jerseys & Team Apparel — Built for Your Brand

Woven Label Weave Types

Damask weave offers the finest detail, ideal for intricate logos and small text down to 6-point type. Taffeta weave delivers sharp edges at lower cost, suitable for bold wordmarks and icons. Satin weave creates a soft hand and subtle sheen, preferred for premium apparel and neck labels.

Woven Label Fold Formats

End-fold labels sew into side seams or hems with clean edges. Centerfold labels sit at the back neck, folded over the seam allowance. Loop-fold labels attach at a single point, often used for jeans waistbands or exterior branding on caps and jackets.

Hang Tag Materials & Attachment

Paper stock ranges from 300 to 600 GSM, supporting full-color offset or digital printing. Plastic tags resist moisture and tear, ideal for activewear. Metal tags convey luxury but add weight and cost. Attachment methods include cotton string, plastic snap loops and safety pins; choose based on garment type and unboxing experience.

Woven Label Substrates

Polyester taffeta is the workhorse: tight weave, sharp detail, machine-washable and color-fast through 50+ industrial cycles. Damask weave adds a softer hand and matte finish, preferred for premium apparel. Satin labels deliver high sheen and drape, ideal for luxury positioning but less durable under abrasion.

Cotton and cotton-blend substrates meet eco-conscious branding but require pre-shrinking and fade faster than synthetic options. SELMOND pre-tests all substrates for colorfastness and dimensional stability before bulk weaving.

Hang Tag Materials

Coated art paper (250–350 gsm) dominates: smooth finish, vibrant print, low cost. Uncoated recycled cardstock signals sustainability and accepts embossing well. Synthetic materials — Tyvek, PVC, PET — survive moisture and rough handling, common in outdoor and activewear lines.

SELMOND offers custom die-cut shapes, foil stamping and reinforced eyelet holes across all stock types, with artwork proofs provided before production.

Woven Label Decoration Techniques

Thread count typically ranges from 2 to 12 colors; high-definition weaving renders fine text and gradients at densities above 200 picks per inch. Metallic gold, silver and holographic threads add luxury without increasing MOQ, though they raise unit cost by 15–25 percent.

Fold styles — center-fold, end-fold, straight-cut or loop — determine sewing placement and affect per-label pricing by altering material waste and handling time.

Hang Tag Printing & Finishing

Offset printing suits runs above 500 pieces with Pantone-matched spot colors; digital printing starts at 100 pieces and supports full-color photo-quality artwork. Foil stamping in gold, silver or holographic finishes costs an additional setup fee but lifts perceived value by 30–50 percent.

Embossing and debossing create tactile depth without ink; die-cutting produces custom shapes that differentiate shelf presence and typically add 10–20 percent to per-unit cost.

Woven Label Thread Density and Edge Finish

Thread density determines clarity and durability. High-density damask weave (200+ picks per inch) renders fine text and logos sharply, while standard taffeta (100–150 picks) suits bold graphics. Edge finish directly impacts fray resistance: heat-cut edges seal quickly but may yellow or stiffen; ultrasonic-cut edges stay soft and colorfast through 50+ wash cycles.

Request strike-off samples on the exact base fabric — polyester satin, cotton twill or nylon taffeta — that will run in bulk. Color accuracy should match Pantone references within one shade under daylight, and wash-fastness testing (ISO 105 C06) confirms whether dyes migrate or fade.

Hang Tag Print Resolution and Paper Weight

Print resolution below 300 DPI produces visible halftone dots and blurred QR codes. Offset and digital printing should deliver sharp vector artwork and gradient-free solids. Paper weight between 300–400 GSM provides rigidity without bulk; lighter stock (450 GSM) adds cost without functional gain.

Coating durability — matte lamination, gloss UV or soft-touch film — must resist fingerprints and corner scuffing during shipping. Hole reinforcement (metal eyelets or reinforced punch) prevents tearing when strung through garment loops or retail fixtures.

Red Flags in Label and Tag Samples

Reject samples that show uneven thread tension (puckering), misaligned artwork layers, or color shifts between strike-off and reference swatch. Frayed edges on a ‘finished’ woven label, smudged ink on hang-tag reverses, and loose eyelets signal inadequate quality control and forecast bulk defects.

• Visible glue residue on label backing or tag lamination
• Inconsistent fold lines or off-center cuts across a sample set
• Artwork pixelation, especially in small text under 6 pt
• Weak eyelet pull-force (eyelets detach under light tug)

MOQ Flexibility and Turnaround Time

Most overseas label manufacturers set MOQs at 1,000–5,000 pieces per design, forcing startups to overstock or skip custom branding entirely. SELMOND’s 100-piece minimum per style lets teams test designs, launch capsule drops and manage cash flow without warehouse risk.

Standard lead time runs 15–25 days for woven labels and 10–18 days for printed hang tags after artwork approval. Rush service can cut that to 7–10 days for an upcharge, critical when restocking bestsellers or meeting event deadlines.

Artwork Support and Sample Policy

A manufacturer with in-house digitizing turns your logo file into a woven-ready vector, adjusts thread density for readability and provides a digital proof before sampling. Expect one free revision; additional changes may incur fees.

Request a physical sample before bulk production. Reputable suppliers charge sample fees ($30–80) that credit toward your first order, ensuring you approve weave clarity, color match and fold finish before committing to hundreds of labels.

Certifications That Matter

OEKO-TEX Standard 100 certification confirms label fabrics and threads are free from harmful chemicals — essential for children’s teamwear and school uniforms. FSC (Forest Stewardship Council) certification on hang-tag paperboard signals responsible forestry, a requirement for eco-conscious brands and many European retailers.

Both certifications add negligible per-unit cost but unlock retail partnerships and reassure parents, coaches and compliance officers that your branding meets safety and sustainability benchmarks.

Skipping Wash-Test Validation

Woven labels must survive the same wash cycles as the garment. Polyester damask and satin weaves resist shrinkage and color bleed, but untested edge finishes — especially ultrasonic-cut or heat-cut — can fray after five industrial washes.

Request wash-test samples before bulk. SELMOND provides strike-off labels sewn into fabric swatches, laundered five times at 60°C, so you confirm edge integrity and color-fastness match your care instructions.

Choosing the Wrong Fold Style

Center-fold labels suit side seams; end-fold fits neck seams; straight-cut works for exterior patches. Mismatched folds cause puckering, visible stitch lines or tag irritation.

Share garment construction details — seam allowance, fabric weight, stitch type — with your manufacturer. SELMOND’s pattern team recommends fold orientation and sew-in position during artwork development, preventing costly re-cuts.

Underestimating Lead Times for Seasonal Launches

Custom woven labels require artwork digitizing, loom setup and weaving; hang tags add die-cutting and finishing. Standard lead time is 10–15 days after artwork approval, plus shipping.

Place label orders at least four weeks before garment production starts. Rush fees climb 30–50 percent for seven-day turnarounds, and seasonal peaks in Q3–Q4 extend queues by another week.

Neglecting Care-Instruction Compliance

U.S. FTC, EU and Australian regulations mandate fiber content, country of origin and care symbols on every garment label. Missing or incorrect data triggers customs holds and retailer chargebacks.

Provide finalized care instructions and fiber breakdowns before artwork. SELMOND includes ISO 3758 symbol libraries and compliance templates in every label proof, ensuring your woven labels meet legal requirements out of the gate.

Finalize Logo Artwork and Brand Guidelines

Supply vector files (AI, EPS or PDF) with fonts converted to outlines and Pantone or thread-color references. Manufacturers digitize artwork for weaving, so clean, high-contrast logos reproduce best.

Include fold style (center-fold, end-fold, straight-cut), finished size in millimeters, and whether labels will be sewn into a seam or surface-applied. Hang tags need die-line dimensions, eyelet or string-loop position, and any variable data fields for SKU or care symbols.

Request Quotes and Physical Samples

Ask for itemized quotes covering setup, per-piece cost at your target quantity, and shipping. SELMOND’s 100-piece MOQ per design lets new brands test multiple colorways without tying up capital.

Request strike-off samples showing actual thread density, color match and fold. Digital proofs confirm layout; woven samples confirm hand-feel, edge finish and how the label sits when sewn.

Approve Pre-Production Proofs and Place Order

Review the physical strike-off against your brand standards. Check thread count, color accuracy under daylight, fold alignment and backing stiffness. Sign off in writing or via email before bulk weaving begins.

Confirm payment terms — typically 100 % deposit on a first order, stepping to 30–50 % for repeat clients — and expected lead time of two to three weeks for woven labels, three to four weeks for printed hang tags including diecutting and finishing.

Integrate Labels into Your Production Workflow

Coordinate delivery timing so labels arrive before your garment cut date. Store rolls and folded stacks in a cool, dry space to prevent adhesive degradation on heat-seal backings.

Provide your cut-and-sew partner with label placement specs: neck-center for main labels, side-seam for care tags, hang-tag loop through left-shoulder seam or buttonhole. Keep artwork and order records on file; SELMOND archives patterns and thread formulas to streamline re-orders.